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2. SYSTEM COMPONENTS Component tree of air storage system is given in Figure 2-1. Main components of the air storage system are as follows: • Pressurized air tanks (to store air which is needed during the ground testing) • Compressor (to charge the air tank with air) 40 • Flow regulation system (to receive the air at the required pressure and the mass flow rate) Figure 2-1. 3. AIR STORAGE SYSTEM DESIGN ALGORITHM Air storage system design algorithm is given in Figure 2-2. Figure 2-2. 4. 1. 2. Sizing Pressure of the air storage tank has to be determined to design the pressure vessels and pressure regulation system.

21 Pressure (bar) Case 1 to Case 4 is studied during the air tank design. 2. PRESSURE VESSEL DESIGN Case 1 to 4 given in Table 2-1 is studied in detail in this section. In the analysis, quenched/tempered alloy steel is used. Ultimate Tensile Strength of the material is 828 MPa. Safety factor for the shell and head are taken as 3 and 4, respectively. 42 Shell contains a welding seam longitudinally and the head is connected to shell by welding. The thickness of the shell and the head is limited by the weld technology.

A 620 m3 (22,000 ft3) air storage system, pressurized to 260 bar (3800 psia), allows a run duration of the facility from approximately 3 minutes to over 12 minutes, depending on the free-jet nozzle selected and the altitude simulated in the test cell. The test capability upgrade for APTU plans to use an existing high-enthalpy Sudden Expansion (SUE) burner that is currently in storage at AEDC. This burner was designed to provide a flow total temperature of 2500 K (4700oR) at a total pressure as high as 193 bar (2800 psia).

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